Advanced Manufacturing Engineer - Laser Processing Job at CompoSecure, Somerset, NJ

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  • CompoSecure
  • Somerset, NJ

Job Description

Job Description

Job Description

Position Overview:

We are seeking an experienced Advanced Manufacturing Engineer specializing in laser processing technologies, including laser cutting and marking, to support high-volume manufacturing. This role is responsible for developing, industrializing, and optimizing laser-based processes to ensure precision, repeatability, throughput, and quality. The ideal candidate brings strong hands-on expertise in laser-material interaction, process development, and equipment integration, along with a proven ability to scale processes from development through production. This position plays a critical role in new product introduction (NPI), process validation, and continuous improvement of manufacturing operations.

Key Responsibilities:

  • Develop and optimize laser cutting and marking processes across a range of materials
  • Define and refine laser process parameters (power, speed, frequency, focus, assist gases)
  • Lead equipment selection, specification, and commissioning including FAT/SAT
  • Integrate laser systems into automated manufacturing environments
  • Design and implement precision fixtures and tooling
  • Establish process documentation including work instructions and control plans
  • Define and implement inspection methods for laser features
  • Apply DOE, SPC, and Six Sigma tools to improve process capability
  • Support process validation (IQ/OQ/PQ)
  • Lead projects from concept through production launch
  • Collaborate with R&D, Design Engineering, Quality, and Operations
  • Ensure compliance with laser safety standards and OSHA requirements
  • Drive continuous improvement initiatives
  • Evaluate emerging laser technologies

Qualifications:

  • Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Physics, or related field
  • 5–10 years of experience in laser processing within manufacturing
  • Strong understanding of laser-material interactions
  • Experience with laser systems (fiber, CO2, UV preferred)
  • Proven ability to scale production processes
  • Experience with process optimization, troubleshooting, and defect analysis
  • Familiarity with automation systems, robotics, motion control, and vision systems
  • Experience designing tooling and fixtures using SolidWorks.
  • Strong analytical skills including DOE, SPC, and structured problem solving
  • Knowledge of quality systems and validation practices
  • Understanding of laser safety standards
  • Strong communication and cross-functional collaboration skills
  • Experience in high-volume or high-precision manufacturing preferred
  • Lean Manufacturing or Six Sigma certification is a plus

About CompoSecure CompoSecure, a GPGI business (NYSE: GPGI), is the leading manufacturer of Premium Metal Payment Cards and also offers best-in-class Authentication and Digital Asset solutions. The Company's offerings combine elegance, simplicity, and security to deliver exceptional experiences and peace of mind, enabling trust for millions of people around the globe. For more information, please visit and  

We offer a comprehensive benefits package designed to support your health, financial well-being, and work-life balance, including medical, prescription, dental, and vision coverage; FSA/HSA options; company-paid life and disability insurance; 401(k) with company match; paid time off (PTO) and holidays; annual bonus opportunities; an employee assistance program (EAP); and opportunities for career growth and advancement.

Additional details will be provided during the hiring process.

CompoSecure is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, or national origin. We are also an equal opportunity employer of individuals with disabilities and protected veterans.

Please note: CompoSecure does not accept unsolicited resumes from staffing agencies or third-party recruiters. Any unsolicited resumes sent to CompoSecure, including to our employees, will become the property of CompoSecure and may be used without any obligation to pay referral or placement fees. Any agency or recruiter seeking to work with CompoSecure's Talent Acquisition Team should contact our team directly by sending an email to recruiting@composecure.com.

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